Turbine blade inspection with X-ray and CT systems

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Turbine blade inspection with X-ray


Turbine blades are extremely complex manufactured parts with special needs for inspection, which can be met by X-ray technology. The desire for a greater degree of turbine efficiency means that turbine blades are exposed to constantly increasing turbine inflow temperatures. The result is that an ever greater perfection in cooling is required.

Pores in welded-on material, foreign substances in the cooling channels or incorrectly executed bores (e.g. boring into the rear wall) can all be easily detected in turbine blades using X-ray inspection. For instance, the wide range of gray-scale dynamics displayed by digital detectors allow pores in welded-on material to be recognized with a single X-ray inspection of the turbine blade.

Turbine blade inspection with X-ray inspection systems

X-ray image of an inspection of a defect turbine blade Enlarged X-ray image with defect in turbine blade X-ray image of a turbine blade during inspection
X-ray image of a turbine blade with material defect
Enlarged segment of defect
Turbine blade in X-ray image

A measurement of turbine blade wall thickness using ultrasonic technology, for example, is nearly impossible due to the turbulators or inner walls existing inside. Here is where the advantages of X-ray based CT (Computed Tomography) come to bear in turbine blade inspection: Computed Tomography enables a no-contact, reproducible measurement of all structures with high accuracy, even on an automated basis. In addition, the generation of CAD data from the volumetric model also makes a reverse engineering of the turbine blades possible.

Turbine blade inspection with Computed Tomography (CT)

Turbine blade in Computertomography (CT) volumetric model CT cross-section of a turbine blade for wall-thinkness measurement CT volumetric model of a turbine blade with extracted cooling channels
Turbine blade in CT volumetric model
CT cross-section of a turbine blade for wall-thickness measurement
CT volumetric model of a turbine blade with extracted cooling channels

   
 
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